Friday, May 27, 2011

DURABUILT MODULAR HOMES TO THE RESCUE

Durabuilt Modular Homes, the Shamokin Dam, PA helps a family get a new home.

When a fire destroyed a home near the plant, Durabuilt jumped in and offered to build a home for the family.  Then WNEP, a TV station in Scranton/Wilkesbarre, PA did a segment about it and interviewed the President and visited the factory.

The Henry Maurer family lost the home they lived in for nearly 40 years because of a fire, but now the couple is building a new home on the same lot near Selinsgrove.

Watch the Video

"Two nights later they were up here with blueprints. They said look at what you want. My wife and daughter picked the house and they started the house two days later," said Henry Maurer.

Durabuilt, a modular home company near Selinsgrove, is creating the new home for the Maurers.

Last year the company moved into a facility of a modular company that failed. The president of the company said since then they have hired 20 more workers and increased production by about 40 percent.

Wednesday, May 25, 2011

SUPERIOR HOMES EXPANDS ITS CAPACITY

Superior Homes of Watertown, SD announced its purchase of NC Opdahl Construction in Madison and the new ownership's plans to expand local plant operations.


Superior officials announced the company would use a factory in Madison that was previously established for constructing modular homes and other building types.  They plan to double the size of the Madison plant within the next 12 months. The current plans for operating the Madison plant include having about 12 carpenters on the payroll.

Superior Homes is currently in a growth stage and the company is working on construction projects that include modular apartment buildings and motels. For the time being, the Madison plant will focus on building single-family homes.

Superior Homes' Watertown factory currently employs between 100-115 employees and will soon start a weekend shift with another 50 employees on payroll. Gordon added that the Madison operation will work with other local contractors and businesses in which Opdahl had already established a working relationship.

ONE OF CANADA'S BIGGEST MODULAR FACTORIES SOLD

A firm called WesternOne Equity Income Fund has bought Langley, BC’s BritcoStructures for $93 million.
Olympic Village
Britco, a British Columbia, Canada, manufacturer, famous for building Olympic housing for Whistler village, is one of the largest builders of modular and manufactured housing in Canada.

Original owners and founders Rick McClymont and David Taft are both in their 60s, and were looking to hand off the company to people who will carry it forward with their original vision intact, said Gardner.  Gardner is staying on, and Mike Ridley, a 14-year veteran at the company, will take on the top post.

Carlos Yam, chief financial officer for the income fund, said WesternOne already owns half a dozen companies involved in construction, movie production, shipyard work and aerial rentals.  They are adding Britco to their stable because it will be a good fit with those existing firms, Yam said.

The purchase does not mean any immediate changes for Britco employees or existing customers.  “No layoffs,” Yam said. “If anything, there will be opportunities to expand.”

The current management team will continue to run the business. There are about 320 employees at Britco, in Langley, Agassiz, and Penticton.  One of the biggest changes will be that the company will now be part of a publicly traded company, rather than being privately held. That will change how its financial performance is reported.

Tuesday, May 24, 2011

HOUSEBOAT MAKER BUILDS MODULAR HOMES

As if the traditional modular housing industry didn't have enough competition from the new Architect designed prefabs and people that want to turn shipping containers into houses, now the house boat industry is jumping on board.

Kentucky, the heart of house boat building of in the east, has seen a dramatic drop in both sales and production of these recreational second homes.
  Where there were over 1,000 people working to build house boats, the number has dropped below 200 with some factories permanently closing their doors.

But with the help of a $1,000,000 grant, these same companies are going after the lucrative affordable modular housing market.  You heard me...lucrative!  "There's just all kinds of opportunities," said Bruce Chesnut, a partner in Stardust Cruisers.

Rendering of affordable house boat, land boat

Since they are pushing for affordable rather than the luxury side of the business, maybe they have a shot at success but if companies that produce both manufactured and modular homes are having a tough time keeping their heads above water (Palm Harbor, Champion Homes), what chance do companies with no housing experience have?

Now if they could have kitchens like this in their homes, maybe I would look into buying one.




GREAT CUSTOM INFO ON BARVISTA HOMES WEBSITE

Always on the lookout for good things to read concerning modular homes, I visit modular factory websites and their blogs about every month.  I'm digging for little nuggets of information that I think people looking to purchase a new modular home would enjoy reading.



This week while looking through the Barvista Building Systems website, I visited a page that I've been to quite often but this time I scrolled down the page a little further and Voila!.. I found a section called CUSTOM.  In this section are articles and pictures about some of the custom materials and features that can be built into their homes.

The only problem with this page is that I can't find a direct link to it from the home page.  That needs to be addressed ASAP as this is a neat asset.

I read articles about factory installed closed cell insulation, standing seam metal roofing, rafter details and a lot more things that I had never noticed before.  So when you visit their HIGHLIGHTS page, make sure you scroll down the page or you'll miss some very good things about what modular home factories can do.

Monday, May 23, 2011

MODULAR FACTORIES PREFECT PLACE FOR ARTS AND CRAFTS HOMES

Since the housing recession we have seen new home buyers looking for smaller but more elegant homes. They are putting their money into building green, energy efficient homes with smaller footprints. But one of the things that is also starting to see a resurgence is the Arts and Crafts style homes of the early 1900’s.
Most of today’s modular home builders are not craftsmen. Most come to modular from site building or as someone that looks to the modular factory to take care of finding the skilled people needed to build the houses that they have no training to do. For these people to begin building an Arts and Craft home would be like learning to ice dance in Hawaii.

The modular factory would appear to be a logical place for this type of home to blossom. I know a couple of factories have done them, most prominently Haven Homes but that shouldn’t stop other factories from offering them also. The basic house is the same; it’s the trim work that needs the most attention. But how do you slow down the line in order to add this time and labor intensive work and still keep production at a pace that satisfies all of the factory’s builders? 

Many years ago I worked for a factory that had an indoor 2 slot bay at the side of the factory where individual modules that needed extra attention, like custom stairs, special kitchen cabinets, etc, were installed and finished. Two highly skilled interior finish men were dedicated to this area. After I found out that it actually existed, (they were only doing one floor a week in it before I arrived) I started working with my builders to have them include more special trim, stairs, built-in bookcases and cabinetry. I kept the area busy. More profit for the builder, the factory and ME!


The trim on an Arts and Crafts home is essentially flat, square-edged boards. Like the arms and legs of the “Mission” furniture to which they are closely related, these boards lack milled grooves or bands that create patterns of shadow and light. Nor will you see supplementary trim along edges, or devices like corner blocks or plinths where members meet. Instead, moldings rely on their relative size and thickness to create shadows and interest.

Door and window casings, too, are very often square-edged 1” boards, customarily around 4” wide. While headers may be the same material, they usually get a distinguishing treatment: made of slightly thicker stock to stand proud of the stiles, or with ends cut at 30 degrees to rest on the opening like a cap. An ensemble of flat boards and one-inch bands produced a header with interesting shadow, but still no ornament.

Friday, May 20, 2011

OPEN CELL VS CLOSED CELL INSULATION

What is the Difference Between Open-cell and Closed-cell Polyurethane Foams?
Open-cell foam is soft - like a cushion or the packaging material molded inside a plastic bag to fit a fragile object being shipped.  The cell walls, or surfaces of the bubbles, are broken and air fills all of the spaces in the material.  This makes the foam soft or weak, as if it were made of broken balloons or soft toy rubber balls.  The insulation value of this foam is related to the insulation value of the calm air inside the matrix of broken cells. The densities of open-cell foams are around 1/2 to 3/4 of a pound per cubic foot.
Insulation - Open Cell
Closed-cell foam has varying degrees of hardness, depending its density. A normal, closed-cell insulation or flotation polyurethane is between 2 and 3 pounds per cubic foot. It is strong enough to walk on without major distortion. Most of the cells or bubbles in the foam are not broken; they resemble inflated balloons or soccer balls, piled together in a compact configuration. This makes it strong or rigid because the bubbles are strong enough to take a lot of pressure, like the inflated tires that hold up an automobile. The cells are full of a special gas, selected to make the insulation value of the foam as high as possible.
Insulation - Closed Cell
The advantages of the closed-cell foam compared to open-cell foam include its strength, higher R-value, and greater resistance to the leakage of air or water vapor. The disadvantage of the closed-cell foam is that it is more dense, requiring more material, and therefore, more expense. Even though it has a better R-value, the cost per R is still higher than open-cell foam.  The choice of foam should be based on the requirements for the other characteristics - strength, vapor control, available space, etc.
Both types of foam are commonly used in most building applications.  Some are inappropriate in specific applications. For example, you typically would not use open-cell foam below grade where it could absorb water; this would negate its thermal performance because water is a poor insulator compared to air. Closed-cell foam would be a good choice where small framing sizes need the greatest R-value per inch possible.  Basically, the choice depends on the conditions of each installation.

NEW BLOG ADDED TO MODULAR HOME CENTRAL

In a rare departure from what I normally link to, I'm offering something new for all my readers.


In the past I've gone on record saying that more and more homeowners are forsaking going green because of the expense and maintenance involved.  Let's face it, who wants to have a LEED Platinum home if it costs 20% and yearly upkeep is more than a typical non-LEED house?


But I keep forgetting that there are a lot of ways to go green and it doesn't all involve new home purchases.

The other day I spoke with Trish from Greenspirations after visiting her site and I am now a convert to doing things green even if I'm still not sold on buying a home with every green thing built in.


There is no green wash on the site and lots of useful information.  Visit it and let me know what you think.

Wednesday, May 18, 2011

NEW HOME SALES PLUNGE IN APRIL

As they say every year at the beach..."just when you thought it was safe!", it isn't.  Homebuilders and especially the smaller modular home builder will be facing some tough months ahead.  The homes they've already contracted to build will start happening very soon but the rush of new houses that spring usually brings will not be such an impact this year.

New home sales are at the lowest levels since 2009 which was a low water mark.
 

Nearly two years after the recession ended, the pace of construction is inching along at less than half the level considered healthy. Single-family home building, the bulk of the market, has dropped 11 percent in that time.

Builders are struggling to compete with waves of foreclosures that have forced down prices for previously occupied homes. The weakness is weighing on the economy: Though new homes represent a small portion of overall sales, they have an outsized effect on jobs.

Wednesday, May 11, 2011

ARE YOU READY TO LIVE IN A CHICKEN COOP?

What are Architects on the West Coast smoking these days?  I know about 4/20 and it seems to be influencing the housing market there.  There isn't much difference between their idea of housing and a chicken coop.

The latest offering is from a company called Sustainable Housing.  I offer as evidence the following pictures and video and ask if you could live in one of these.   Blade Runner is becoming a reality.  CLICK HERE to read the article in Fast Company.

Sustainable Living Housing

Chicken Coop







Monday, May 9, 2011

3 NEW PRODUCTS THAT WILL SOON BECOME AFFORDABLE IN NEW HOMES

Building an affordable home with high energy efficiencies at an affordable price used to be a contradiction.  But today there are some things that can be built into your new modular home that only a couple of years ago would have been considered extravagant.


Solar Panels.  On most homes, the solar panels do not replace your power company but supplements power, reducing what you have to buy from them.  Solar panels produce approximately 30 to 40 percent of the power that the home utilizes. That can add up to a significant amount on your utilities bill.

And we’re not talking about multi-million dollar custom homes. These green improvements are showing up in new homes priced towards the average working family.

Dual Flush Toilets.  The dual-flush toilet is also starting to become more common. This water-saving product lets you save substantial amounts of water by selecting the amount of water you need.

Two buttons create an interactive toilet that helps conserve water, translating to energy savings.

Blown-in Blanket Insulation.  Traditional insulation in walls creates many gaps and spaces that cut down on energy savings. New technologies help to seal up many of the weaknesses.

The new insulation options will show results quickly with lower utility bills and that will also make your bank accounts happier. There are also benefits making you feel better.

Saturday, May 7, 2011

KBS BUILDING SYSTEMS REOPENS PLANT IN WATERFORD, ME

About a year ago, KBS Building Systems took over a closed modular factory in Waterford, Maine and used it to begin building a 290 unit commercial project.  However it was closed over the winter due to slow commercial sales but it was just announced by company officials that KBS would reopen the factory and start building modular units again this month.

KBS Building Systems headquartered in Paris, ME

That's great news for the laid off workers at KBS and the modular housing industry.  KBS Building Systems is known for it's high quality, green and energy efficient modular homes.  They have builders throughout New England.

CLICK HERE to read the article in the Bangor Daily News.

Thursday, May 5, 2011

WESTCHESTER HOMES CHOSEN BY HABITAT FOR HUMANITY

Housatonic Habitat for Humanity is planning construction of five condominiums on Hospital Avenue in Danbury, CT.

Mary Aly, executive director of Housatonic Habitat for Humanity, said that for the first time the local Habitat will be using modular construction by Westchester Modular for its housing.


In addition to costing less than stick-built new construction, using modular buildings will allow the project to be started and finished in 2011. The Habitat requirement that the new owners put 400 hours of sweat equity into the project will remain, though they might be doing less construction work and more painting and other finishing tasks because much of a modular building arrives prebuilt, Aly said.  The requirement for the new homeowner would not be any less but volunteer help would be.  

Wednesday, May 4, 2011

NEW HAMPSHIRE DESIGN COLLABRATIVE WINS TOP AWARD - AGAIN

Amy Ellison Ostberg, the owner of New Hampshire Design Collaborative in Hudson, New Hampshire has won the 2011 award for Design from the National Modular Housing Council in the Modular Concept Home category for the fourth straight year.

Amy Ellison Ostberg

This year's award winning design is called the Leah and was created for Haven Homes, one of the top custom modular home factories in the US.

The Leah     1,992 sq ft Custom Cape







Amy tells me her goal is to get beautiful and functional modular homes out there and she has proven it for the last four years.  Congrats to Amy and her design company!

Tuesday, May 3, 2011

AFFINITY BUILDING SYSTEMS BUILDS GREEN IN THE SOUTH

If you're looking for a good modular home and live in the any of the Southeastern states, you've got a great modular factory to look at if you are into green construction.  Affinity Building Systems located in Lakeland, GA just might be a good fit.



There are a couple of things that I like about them.  First, there website is easy to use and even easier to understand.  They are a relatively new and use some of the most advanced machinery to help their production people to build a very strong and green home.  When you go to their website, check out the tour of the factory.  That alone is worth the visit.

Then another feature I found interesting is their published price list.  The prices are for their standard homes with only the standard features but it gives you a good jumping off point for pricing a home.  It also includes freight charges to your area.  But you really need to contact them to nail down a more accurate price and to find an authorized builder.

Overall, they are doing things right. 

Monday, May 2, 2011

MODULAR MUSINGS TOP FACTORY BLOG

I really enjoy reading news about the modular housing industry and I especially like browsing the blogs on modular homes and factories.  There are quite a few out there but most are directed toward one particular product like the iHouse blogs or they are pitifully outdated and haven't been updated in years.



There is one blog however, that has become the absolute leader in factory blogs.  Modular Musings from Excel Homes.  It is updated several times a week with interesting stories about the industry in general, Excel Homes and it's people and ideas for the prospective new home owner.

They understand that today's new home shopper is going to the Internet daily looking for information about the their new home purchase.  Congrats to Excel for the finest factory blog in the entire industry.